5 Advantages of Leveraging Automation with a 3PL

Katherine Wroth • February 26, 2025

Why Automation is Reshaping 3PL Fulfillment

According to the Harvard Business Review, companies prioritizing automation see gains in accuracy, speed and employee satisfaction. A recent survey found that 90% of employees reported higher job satisfaction after adopting automation tools.


With industrial robotics and automation becoming standard in logistics, experts project the global logistics automation market will exceed $120 billion by 2027. For brands navigating fulfillment challenges, understanding warehouse automation and its role in third-party logistics (3PL) is key to staying ahead. Here’s what you need to know.


How Does Automation Enhance Fulfillment?


The way automation functions varies based on the technology used and the unique requirements of a warehouse or fulfillment operation. From barcode scanners and RFID sensors tracking inventory movement to fully integrated robotic systems, automation streamlines key processes that keep supply chains running efficiently.


Businesses looking to optimize fulfillment can partner with a third-party logistics (3PL) provider to take advantage of advanced automation without the burden of managing it in-house. A 3PL can integrate automation into critical logistics functions, including:


  • Inventory tracking and management
  • Material sourcing
  • Order picking and packing
  • Product updates and restocking
  • Returns handling
  • Real-time shipment tracking
  • Receiving and outbound shipping
  • Transportation coordination
  • Warehousing operations


By leveraging automation, 3PLs help businesses achieve fast, accurate order fulfillment while reducing manual intervention. These scalable, adaptable solutions allow teams to shift their focus to high-value priorities like enhancing the customer experience and driving business growth.


5 Advantages of Leveraging Automation with a 3PL


Instead of tackling robotics and automation on your own, outsourcing fulfillment to a 3PL can provide strategic benefits, including:


1. Expertise and Guidance


A seasoned 3PL partner brings deep industry knowledge, helping businesses navigate fulfillment technology. They assess the best automation tools for your unique products, processes and goals—ensuring cost-effective solutions. Beyond selection, they oversee implementation, optimization and troubleshooting so your operations run smoothly.


2. Faster Deployment and Greater Flexibility


With an established automation infrastructure, a 3PL allows you to scale quickly. There’s no waiting for installations, testing, or staff training. Since 3PLs serve multiple clients, they often provide access to sophisticated technology that may be too costly for a single company to implement independently.


3. Advanced System Integration


A strong warehouse management system (WMS) or warehouse execution system (WES) is critical for maximizing automation. 3PLs invest in these systems, ensuring integration between robotics, inventory management and order fulfillment—allowing for a more efficient operation.


4. Scalable 91¹ú²ú for Business Growth


Order volumes fluctuate, and a 3PL can dynamically adjust resources to match your needs. Whether deploying a few autonomous robots during peak seasons or expanding to a year-round automated system, a 3PL offers scalable solutions that evolve with your business. This adaptability also helps brands respond quickly to market shifts and customer expectations.


5. Continuous Innovation Without the Costly Upgrades


Keeping pace with technological advancements can be expensive. Partnering with a 3PL ensures that your fulfillment operations stay at the forefront of automation without requiring continuous reinvestment. From AI-driven optimizations to machine learning enhancements, a 3PL provides ongoing improvements that enhance efficiency and customer satisfaction. Additionally, access to data and analytics helps refine strategies, optimize workflows and identify new growth opportunities.


The Competitive Edge of a 3PL Partnership


At Barrett, we help brands optimize fulfillment with cutting-edge automation solutions, technology system integration and expert-driven logistics strategies. Whether you want to streamline inventory management, improve order accuracy, or scale operations, our team is here to help.


Ready to see how automation can transform your fulfillment strategy?  Contact us today for a complimentary supply chain consultation.

Recent Blog Posts

By Katherine Wroth February 19, 2026
FRANKLIN, Mass., Feb. 19, 2026 /PRNewswire/ -- Barrett Distribution Centers , a leading third-party logistics provider specializing in eCommerce and omnichannel fulfillment, announced a new partnership with Mary Square , a women's lifestyle and apparel brand based in Apex, North Carolina. Mary Square is now live at Barrett's Olive Branch, Miss., fulfillment facility, where Barrett supports a network of high-growth eCommerce brands.  "After outgrowing our previous 3PL, we needed a scalable partner who could move quickly during a critical time of year," said Kelly Shiley , founder of Mary Square. "Barrett launched us in less than three weeks, ensuring business continuity across two brands and three channels. Watching our first order ship felt like a true fresh start." Mary Square is known for its colorful, faith-inspired apparel and accessories, including dresses and loungewear. The company blends fashion with purpose, emphasizing uplifting messages, community and charitable giving as part of its brand identity. In addition to women's apparel under the Mary Square brand, the company offers jewelry through its Michelle McDowell brand. "We are very excited to partner with Kelly Shiley and the Mary Square team!" said Dan Klenkar , vice president of customer solutions at Barrett. "Launching across two brands and three channels in 13 business days required strong collaboration, communication, and operational goals, and we're proud to support their continued growth." Mary Square's transition to Barrett reflects the growing need for scalable third-party logistics solutions among high-growth, purpose-driven consumer brands seeking operational excellence across multiple sales channels. About Mary Square Mary Square is a women-owned lifestyle brand founded by Kelly Shiley. The company creates apparel, accessories and gifts designed to inspire confidence and spread love. What began as a creative outlet and personal recovery journey following postpartum depression has grown into a nationally recognized brand represented in more than 4,000 stores and boutiques. Each product reflects Mary Square's commitment to empowering women and celebrating life's everyday moments. About Barrett Distribution Centers Since 1941, Barrett has provided customized third-party logistics (3PL), direct-to-consumer (DTC) eCommerce fulfillment, omnichannel distribution, managed transportation solutions and retail compliance for clients across all industries, with a focus on apparel & footwear, health & beauty, consumer packaged goods (CPG) and education. Barrett continues to be a leading 3rd party logistics provider in North America, known for superior execution, customer engagement and direct access to senior leadership decision makers. As a member of Inc's fastest growing companies list 15+ times, Barrett is big enough to do the job and still small enough to deeply care about your business. Brands interested in a new 3PL partnership may contact Barrett directly here . Official Release Here
By Katherine Wroth January 28, 2026
If you’re evaluating third-party logistics (3PL) partners, the #1 tip is simple: Go on-site. A site visit will tell you more in 15 minutes than any sales presentation ever will — and it can save you months of operational pain down the road. While on-site, here are the top three things you should be doing: 1. Meet the people doing the work Start with the people — not the slides. Meet the operators on the floor Talk to the warehouse managers Ask questions directly to the people picking, packing, and shipping orders You’ll learn quickly whether the team truly understands the operation or is just following a script. A strong 3PL isn’t just systems and software — it’s experienced people who care about execution. Bonus tip: Spend time with the general manager . Their visibility, accountability, and involvement matter more than most brands realize. 2. Pay attention to cleanliness and organization This one is underrated — and incredibly telling. Are aisles clearly marked? Is inventory organized and easy to locate? Are workstations clean and efficient? Pro tip: Check the bathrooms 👀 If shared spaces are clean and well-maintained, chances are the same standards apply to inventory, orders, and overall service. 3. Watch how orders actually move through the building Don’t just ask how fulfillment works — watch it happen . How do orders flow from receiving to storage to pick, pack, and ship? Are there bottlenecks? Is automation helping or slowing things down? Do employees seem confident in the process? This is where reality separates itself from the pitch deck. What looks great on paper can fall apart in motion, and a live walkthrough makes that obvious fast. Why a site visit matters more than any deck A 3PL can show you metrics, technology screenshots, and polished case studies. But only a site visit shows you: Culture Execution Attention to detail How issues are handled in real time That firsthand perspective can prevent misalignment, missed expectations, and painful transitions after go-live. The bottom line If you’re choosing a 3PL partner, don’t skip this step. Go on-site. Meet the people. Watch the operation. It’s the fastest way to validate your decision — and one of the smartest moves you can make before signing a contract. Interested in booking a visit to one of Barrett's facilities? Contact us to schedule your free peak season audit here.
By Katherine Wroth December 16, 2025
Warehouse automation isn’t new, but determining when it actually makes sense is where most companies struggle. Recorded live at WERC 2025 in New Orleans, this conversation brings together leaders directly involved in real-world warehouse automation decisions. Kevin Lawson interviews Chris Lingenfelter , founder of Robot Advisors, and our very own Tim Barrett , CEO of Barrett Distribution Centers. They sit down for a practical discussion on robotics, drones, and the hype surrounding automation. The focus stays on what actually matters: cost per unit, operational fit, employee experience, and ROI. If you’re evaluating warehouse automation or wondering why past investments haven’t delivered, this breakdown offers practical, experience-backed insights. Why Barrett took a robot-agnostic approach One of the most important takeaways from the WERC session: there is no one-size-fits-all robot. Barrett was an early adopter of autonomous mobile robots (AMRs), including systems from Locus Robotics and Six River Systems. But instead of standardizing on one solution, the company evaluates automation based on: SKU count and product size Order profiles and velocity Facility layout Customer growth expectations A footwear operation with serialized inventory has very different needs than an apparel fulfillment center, and Barrett treats them that way. The result: better outcomes for customers and lower long-term operational risk. Inventory drones: the unexpected game changer While AMRs get the spotlight, Barrett’s biggest automation win came from inventory drones. Using drone-based cycle counting, Barrett increased inventory count frequency by more than 7x while significantly reducing labor costs. For high-accuracy environments, especially serialized footwear inventory, this technology proved essential. The impact went beyond numbers: Higher inventory accuracy Faster exception resolution Better employee roles focused on analysis instead of manual counting In short, automation didn’t eliminate jobs. It made them better. How Barrett really thinks about ROI ROI isn’t ignored, but it isn’t the only metric. Barrett evaluates automation using cost per unit shipped rather than chasing flashy payback models. Capital investments are amortized based on contract life and redeployment potential, then layered with labor and operating costs. The guiding question is simple: Which solution produces the lowest sustainable cost per unit? That approach keeps decision-making grounded and aligned with customer outcomes, not tech hype. “To bot or not” starts with a baseline Chris Lingenfelter, founder of Robot Advisors, reinforced a critical point during the session: You can’t evaluate automation if you don’t understand how your warehouse operates today. Many companies struggle to answer basic questions: What does each unit really cost to ship? Where are labor inefficiencies hiding? Which processes are already working well? Before recommending automation, Robot Advisors helps operators establish a true baseline, then compare technologies objectively. Sometimes, the right answer isn’t robotics at all. That honesty matters. Automation as a competitive advantage for 3PLs For Barrett, automation isn’t just an operational tool. It’s a competitive differentiator. When engaging new prospects, the team often presents: Multiple automation paths Clear tradeoffs between solutions A data-backed rationale for each option That depth of analysis resonates with COOs and CFOs evaluating long-term fulfillment partners. It signals preparedness, transparency, and experience, not guesswork. The workforce question: what changes, what doesn’t As robotics adoption increases, warehouse roles are evolving. At Barrett, automation shifted labor away from repetitive tasks and toward: Exception management System oversight Data analysis Engineering and IT support Over time, this required growing centralized IT and engineering teams, a necessary investment to support advanced operations across multiple facilities. The takeaway from WERC 2025 was clear: automation changes work. It doesn’t eliminate the need for people. Thinking about automation, but not sure where to start? Contact us now for a free supply chain consultation.
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